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Article #68: Correct Diesel Tuning

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Diesel tuning is more important than we too little is low power with absolutely
think. Lets get down to the basics. NO smoke and just right is in the middle
Diesel is distilled crude oil of smoke and no smoke! There are a few
(Distillate). Unlike what most more complex settings on the pump that
'Hollywood' movies promote of a diesel are checked and adjusted but these are
truck hitting a wall and exploding like a the main ones.
small nuclear bomb, oil does not readily Well, there are 6 injectors supplying
ignite, particularly a liquid form. If we fuel to the engine (Imagining it being a
atomise it though, it will burn readily. 6 cylinder diesel). Looks like it has no
The diesel principle relies on air being problems getting fuel, but what about the
compressed to approx. 500PSI. This in important part that we forgot about, AIR?
turn heats the air, turning it into the Well...it has to draw the air through a
igniter (diesels don't have igniters such maze. Filter, pipes, inlet manifold and a
as spark plugs). Heard of a glow plug? tiny inlet valve. This has to happen in a
Glow plug only glow on cold start-up to split second and the piston going down
help warm up the air in the combustion has to do all the sucking. That's the
chamber. A bit like when you are pumping governing part of a diesel engines
up a push bike tyre, the pump gets warm. performance. Remember more fuel for more
Ok, so you now have very hot air and you power is just more smoke! So we have to
inject diesel in through an atomising do something about the air to keep things
injector. As soon as the diesel leaves clean. This is where a Turbo system comes
the injector and enters the extremely hot into its' own with Diesel engines. With a
air the diesel ignites and combustion huge amount of air now available due to
begins. Put a poor atomising injector in the turbo supplying air right to the
the picture and you have a different inlet valve, the piston only has to suck
story. Because it is not atomising the air from there. Lets not forget that 1
diesel enough, the fuel volume burns cylinder has a suction stroke many times
erratically and slowly as the flame burns a second, so these fallacies of air being
through the large droplets of oily fuel. forced into the engine and blowing heads
If you were to light up a drum of oil, off with a turbo are only that! Now that
you would see a similar effect of slow we have more air, the fuel system can be
burning and smoke. You can imagine that set up according for more power.
by now the timing of the combustion [WARNING- This is where the whole
process is also upset. Add lower injector equation can come adrift with overheating
pressure than normal, due to age, and you etc. Things have to be set up by a
have the timing of the fuel ignition professional and a professional that
point changing even more (injector knows his JOB!]
opening too early). The injectors doing One last note; the diesel system that is
this alone can make a diesel smoky and on all 4WD diesels was designed to run on
sluggish. On a cold morning, the a fuel with certain burning
combustion is even further retarded due characteristics. We don't seem to be
to cold cylinders and cool combustion and getting fuel in Australia meeting all
you also get hard starting. these requirements. We have new vehicles
This scenario changes completely with smoking that obviously are not designed
correctly set up injectors. Remember the to smoke when running on real diesel. So
drum of oil? Well, if you could fill the when setting up a fuel injection system
drum with a misty vapour of oil and light for tuning we have to take the burning
it up, you would not only get a large characteristics of this poor diesel into
bang but it would be over within a flash. consideration. Try to get your fuel from
A good injector sprays fuel out as a mist a reputable and 'known brand' garage and
and the fuel burns rapidly and relatively keep your receipts. If you have problems,
clean as the droplets are so small that you then have as much 'come-back' on the
they burn with a puff! A correctly set fuel garage as you have with a faulty
injector pressure also means the fuel is product from a shop.
being injected at the correct time. Safe 4WDriving,
Now, the injectors are perfect but the The Diesel Experts
injection pump could be slightly out of Footnote: The modern diesel has come a
tune. Timing has to be set. If it is too long way from its beginnings!! Well...so
early the vehicle can smoke and become we are all lead to believe!! That's where
quite 'diesel noisy' and if it is too it all stops. In fact about the only
late, the vehicle can feel sluggish. thing that could compare is reinventing
Imagine the spray of fuel as a fist about the round wheel!! That's right. Nothing
to hit the piston. If it is hit too far has really changed. A diesel still needs
before top dead centre it would not only fuel and air. Even though we now have
hurt your fist and the piston but it trendy things like 'Common-rail High
would make a louder than normal bang as Pressure Injection and Electronics
the two things hit head on. If the piston controlling everything, it is still the
had gone past top dead centre and was same old principle. The only major change
hit, the force of the hit would be going appears to be the repair costs... as
down with the piston so you would have usual. Most 'high tech' injectors now
too little impact on it. So you can see cost over $2000 each and are 'throw
why timing is critical for maximum hit away'. Most Injector pumps are becoming
effect! Other things need to be checked 'throw away' at around $6500. Where will
like the fuel volume delivered by the it end??
pump. Too much is power but with smoke,






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